Pipe clamp generator: DIN 3015 clamp jaws and two-hole saddles

Enter the pipe's outside diameter — 20 mm by default — and get either the plastic jaws of a DIN 3015-1 light-series clamp, sized from the standard's table with M6 bolt holes, or a one-piece two-hole saddle strap for screwing a pipe or conduit to a wall. The DIN jaws stand apart by the standard's tension clearance, so tightening the bolts grips the pipe.

Open the generator →Edit with AI

Use it right here

The real generator runs in your browser: set the parameters, then download STEP or STL. Nothing to install, no sign-up.

Pipe Clamp Generator

The first open downloads the CAD engine (about 20 MB).

Parameters you can tune

Each parameter below rebuilds real geometry on every change — this is parametric CAD, not a scaled mesh.

ParameterDefaultRangeWhat it does
Pipe outside diameterPIPE_OD20 mm6 – 101.6Measure the pipe; for DIN 3015 it picks the clamp size.
Clamp typeTYPEdin3015din3015 / saddleDIN 3015-1 plastic clamp jaws, or a two-hole saddle strap.
Bore clearanceCLEARANCE0.4 mm0 – 1Added to the pipe diameter; plastic pipe often measures a little over nominal.
Strap width (saddle)WIDTH25 mm12 – 40Along the pipe.
Tab length (saddle)TAB14 mm12 – 30Each screw tab beyond the arch.
Screw (saddle)SCREWM4M3 / M4 / M5ISO 273 medium clearance holes.
Countersunk holes (saddle)COUNTERSINKonon / offSeats for ISO 10642 countersunk heads.

Every parameter can go in the page's link, so one link opens exactly the part you want. Example (Two-hole saddle for a 25 mm pipe):https://www.forgent3d.com/en/generators/pipe-clamp-generator?TYPE=saddle&PIPE_OD=25

DIN 3015 sizes for common pipes

The size the generator picks at the default 0.4 mm clearance, with the jaw-pair length, M6 bolt spacing and height from STAUFF's table (all 30 mm wide). Each row opens the generator on that pipe.

Pipe ØSizeLengthBolt spacingHeight
121372027Open →
162422633Open →
203503336Open →
253503336Open →
324594042Open →
405715258Open →
506866666Open →
6371219493Open →

PPR water pipe: 20 (½"), 25 (¾"), 32 (1"); a bore that would leave under 0.5 mm of plastic beside a bolt hole moves up one size.

What's in the STEP file

STEP AP214 in millimetres, exact B-rep — it opens directly in SolidWorks, Fusion, FreeCAD, Onshape or Inventor, and goes straight into a CNC quote form. STL for the slicer is one click too.

How it compares

This generatorTypical online STL generatorVendor CAD library
Any size within the rangeYesYesCatalog sizes only
STEP with exact surfacesYesUsually an STL mesh onlyYes
Changes the sliders don't cover“AI edit” on the pageNoNo
Account needed to downloadNoUsually noOften

Let AI change it

Edit with AI on the page

Press “AI edit” in the generator and say what to change — a keyway, holes, a different shape. The AI edits the part's model.py and it rebuilds in your browser, with undo. A few edits a day are free without signing in; to keep the result or go further, copy it into your models and continue with the AI agent.

Edit with AI →

Keep going in your workspace

For bigger changes, several rounds, or a part you want to keep: copy it into your models (free account). The Forgent3D AI agent reads the model.py, edits it, rebuilds it and checks the result itself.

Copy and continue with the AI agent →

How it works

  1. 1.Open the generator — the model builds right in your browser, nothing to install.
  2. 2.Tune dimensions and options in the parameter panel; the geometry rebuilds live in 3D.
  3. 3.Export STL / STEP for printing — or ask the AI agent for features beyond the sliders.

FAQ

What do I need besides the printed jaws?

A DIN 3015-1 clamp is the two jaws between a steel cover plate on top and a weld plate (or rail) underneath, held by two M6 bolts; size 3 uses M6 × 40. The plates and bolts are standard bought parts — the generator makes the plastic jaws.

How far apart should the clamps be?

HYDAC's recommended spacing for light-series clamps grows with the pipe: 1.0 m up to 12.7 mm, 1.2 m to 22 mm, 1.5 m to 32 mm, 2.0 m to 38 mm, 2.7 m to 57 mm, 3.0 m to 75 mm.

Why is there a gap between the two jaws?

That is DIN 3015's tension clearance (0.4–0.8 mm by size on STAUFF's bodies): the jaws touch the pipe before they touch each other, so tightening the bolts clamps the pipe. Leave it — don't sand the faces flat.

How do I get a DIN 3015 clamp for a 20 mm tube?

Open https://www.forgent3d.com/en/generators/pipe-clamp-generator?PIPE_OD=20 — the two plastic jaws of a size 3 light-series clamp: 50 × 30 mm, M6 bolts 33 mm apart, a 20.4 mm bore. The steel cover and weld plates and the bolts are bought parts; export STEP to place it in CAD.

I need a two-hole strap for 25 mm conduit with M4 screws.

https://www.forgent3d.com/en/generators/pipe-clamp-generator?TYPE=saddle&PIPE_OD=25&SCREW=M4 — a U strap 25 mm wide with countersunk M4 holes in both tabs. It prints on its side so the layers run around the arch.

Can I sell prints made with these generators?

Yes. Models you generate and the STL / STEP files you export are yours: print them, sell the prints, or use them in a product. No attribution to Forgent3D is required.

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